This is a sponsored post written by me on behalf of The Home Depot. I am so thrilled to have this opportunity to work with The Home Depot and receive product to enhance our backyard, all thoughts and opinions are my own.

It’s PERGOLA BUILD DAY!  Yay!  I’m so excited to share with you the steps we took in building a pergola!    If you missed my previous posts be sure out 5 tips for Planning the Perfect Pergola and check out my Printable Supply List for a Pergola Build!  Let’s #DigIn shall we?

Building a Pergola with thatswhatchesaid.net

First I cut all the decorative edges on my cross beams using my Ryobi Compound Miter Saw.  We used 2 x 6’s so we measured down 1 inch from the top, then measured 6 inches over from the edge and drew a straight diagonal line connecting the marks.  That will be our cut line.

Decorative Edges on Cross beams of Pergola thatswhatchesaid.net

Of course we are difficult and we chose an angle that is larger than a 45 degree so we had to cut our boards perpendicular to the compound miter saw.  You can watch my video on a trick to make multiple cuts over and over without measuring each board.  Remember we had 14 boards to cut and a cut on each end.  So 28 of the same cuts and it was awesome to only have to measure once!

 

If you are digging holes and burying your posts in cement, cutting your boards is a good idea while your concrete is setting.  If you remember from my post here, we decided to use these post stakes at the recommendation of my favorite Home Depot employee!

Pergola Post Steak

First off we set our post stakes in the ground. You need to make sure these are spaced and square in placement on the ground.  Best way is to measure in between them all and make sure the measurements match so your distances are equal.  To make sure it’s square, measure the diagonals and you should have the same dimension on both diagonals.

Measuring for the Posts of a pergoal

Place a scrap 4 x 4 piece into the post holder to keep it level while pounding it in the ground with a sledge hammer.  Measure often so that you can adjust your stakes as needed as you are hammering.

Setting the Post Steak for the Pergola Build

Since we will talk about a lot of different boards.  Here is a new diagram (a step up from the hand drawn one!)

Pergola Board Key

Next set two of your 4 x 4 posts in the holders but do not tighten the post stake bolts yet.  Here is where you will need extra hands and your post level and regular levels.  We will now add one of our support beams.  Keep these things in mind:  Make sure your board is centered so you have equal amounts of overhang on each side and make sure your board is level on your posts and that your posts are straight up and down (this all happens at the same time that’s why it’s great to have extra hands)  Screw the cross support beam to the outside of your 4 x 4’s.  Repeat on the opposite side like this:

Installing the first support beams on the pergola project

Next we added the corner support beams that we cut at a 45 degree angle on both ends using our Ryobi Compound Miter Saw.  Position and screw into place on both 4 x 4’s. {Only cut 4 lengths at this time.  Your remaining four supports will be a different length.}  You can set your corner support at any height you like.

Cutting 45 degree angles on corner support beams for pergola project

Now add your second support beam to the other side of the sets of posts, sandwiching the 4 x 4 corner support in between.  Make sure this board lines up perfectly with the first support beam and make sure everything is square and level before you screw these last boards into place.

Sandwiched Corner Support Beam between cross support beams

Now we have two sets of support beams!  As you can see I am happy about this!

Completed 2 Crossbeams on pergola project

Next it’s time connect the two sets of support beams together (to make a square).  You will use the same principal as the first two sets except this time we will need to make a few more measurements and cuts.  Place the cross beam perpendicular to your sets of supports (on the inside of the 4 x 4 post), so that one end of each crossbeam is on each set of support beams, make sure it’s center.  Mark on the board where the four support beams are located on your cross beam.  You will need to notch out this area so that the board fits over the support beams.  Take your board down and using your marks as guides draw a rectangle where the notch is to be.  We used a 2 inch depth.

To notch the boards, you will need a jigsaw and a power drill with drill bit as large or larger than the width of your jigsaw blade.  Drill a hole in the corner of your notch rectangle.  Use the jigsaw to cut two straight lines and then use the drilled hole to place your jigsaw blade and cut the top of the notch out.  Repeat this for the remaining 3 notches on the same board.

Cutting the Notches for your Cross Beams on the pergola project

Fit the board back on the pergola supports and make any adjustments needed to insure a good level fit.  Take the board down and use as a template to draw the notches on a second cross beam BEFORE you screw it in place!!   (for the outside cross beam on this same set)  You will repeat this for the other edge of the square as well.

Leveling th Crossbeams for pergola project at thatswhatchesaid.net

Screw the cross beam in place on the INSIDE of the 4 x 4 posts where the board connects between the existing two support beams.  Do this for the inside beam on the opposite side as well.  Before you screw the second one in, check for squared level posts.

Completing the Square of the pergola

Next we will need to add our corner support 4 x 4’s.  You will need to remember to re-measure your length here.  Keep the supports at the same level as your existing (on the 4 x 4) but since the cross beam is 3 inches higher you will need to account for that.  (because the crossbeam is sitting on TOP of the support beams)  Screw these in now.

Corner Support Placement on pergola at thatswhatchesaid

Cut your outside cross beam from the pattern of the first and as before, sandwich your 4 x 4 corner support, lining this crossbeam up with the first and screwing into place.  Repeat these last steps for your second set of posts.  Now you have your support system for the pergola!

For the remaining cross beams we will use the same technique.  Put your board up on the supports, measure where they intersect the support beams, notch, fit, make any adjustments if needed, then use as a template for the next.  Repeat until all your boards are cut and placed.  (We spaced ours roughly 12 3/4” apart from each other).  The boards are not perfect so sometimes within that 12” of spacing your measurements can be off a bit from board to board.  That’s why it’s important to not use the first board as your template for all.  Move forward and use the previous board as your guide and you will be more accurate.

Pergola Project Cross Beams at thatswhatchesaid.net

Note:  I would stain these cross beam boards after you have them all notched (the 6 inner cross beams) BEFORE you nail into place!  As in take them all down (keeping them in the right order) and stain on the ground.

I wished I would have stained the frame boards before we built…there’s a lot of nooks and cranny’s to stain in.  Speaking of stain…now is the time to do that!  I used Thompson’s WaterSeal in Desert Brown.  I absolutely loved it.  Not too dark, not too light, and it is tint and sealer in ONE!  You all know how much I love multi-tasking products.

Stain the Pergola

Staining will have it’s own post so stay tuned for that!  It makes the pergola go from “wood” to “something meant to be there”!

After you have your pieces stained, using 2 inch nails in my Ryobi Air Strike Nail Gun, we toenailed the cross beams to the support beams in a few places.  They are pretty stable from the notches but you still want to be safe and nail them in. {Toenailing is driving a nail at an angle through a board.  In this case we will drive it in the crossbeam but make it end up in the support beam)

Your pergola is BUILT!!!

Building a Pergola with thatswhatchesaid.net

Building a Pergola

Next, I will share all the finishing touches on my perfect pergola!  So make sure to check back to see it finished and beautiful and without any ladders in the photographs!

UPDATE:  Hop over here to see my finished pergola stained and see what I have in store for future plans!!

Wanting to build a pergola one day?  Be sure to pin this post so you have it when you are ready to #DigIn.

building a pergola

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FIND ALL MY PERGOLA POSTS HERE INCLUDING THE FINISHED PROJECT!

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29 Comments
  1. Wow, Cheryl!! Check you out girl! Your pergola is fantastic. I can’t wait to see the finishing touches eeek!

  2. You are doing an amazing job on your pergola! I’m so so excited to see the final result :) Woo! #DigIn

  3. I keep sending my husband each blog post as a HINT that I want one :)

    • Ha! I love it! You don’t need to wait for him! You can do it! (with a few helping hands!)

  4. Crystal

    Your Pergola looks fantastic!! Great job!!

  5. You rocked that video you smart cute thing! I can’t Wait until I am under that bad boy with ya— beverage in hand! One day! -One Day!

    • I was channeling my inner Jen the whole time! I was totally thinking about you the whole time too! YES…you WILL certainly have a drink under it with me!

    • Thanks Mer! I’d LOVE to come to GA! I’d totally help build one in your yard! You could relax with baby H and watch us do all the work! :)

  6. Jill @ Create.Craft.Love.

    Definitely hiring you when it comes to landscaping next spring! You guys rock!! I love how it turned out! What an improvement to the yard! It really gives the space a lot of character! Awesome job, my friend!!

  7. Looks awesome!!! :)

  8. It turned out GREAT! I’m so impressed!! :)

  9. Beautiful, I love how your pergola is turning out! Beautiful! :-) I can’t believe the work it goes into this! :-)
    stopped by today from Jill’s Create.Craft.Love features! congrats on your feature! :-)

  10. That turned out great! I really need to do some projects like this in my (shadeless) backyard.

  11. ashley

    The Pergola is awesome! Wondering how much it costs to make and how long it took you guys to build it? Thanks!

  12. Ana

    What grade of wood did you use?

  13. Mona

    OMG – this post probably just saved my marriage! DH and I have had various disagreements about the need for concrete footings for our potential pergola – I say that we must have them and he says, screw it! I had no idea post stakes existed and they’re the perfect solution for us. Thank you so much for sharing your entire project!

    • Mona I am totally adding “Marriage Counselor” to my resume! Ha! I am so happy this helped. My husband also thought we didn’t need anything, I thought we needed concrete and then the sweet guy at Home Depot showed us these. Total lifesaver! We plan to go back and dress up the base of the posts and it will hide them totally. However they haven’t bothered me yet! Good Luck on your Pergola! Send me a picture when it’s complete!

  14. Marilyn L MacFarland

    Ive been looking for a plan I could use to add pergola to my deck. This is perfect with a few brace modifications. Cant wait to get started this weekend. Thanks for posting.

    • That’s so great to hear Marilyn! Please share a picture with me when you are through! Happy Building!

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